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GUTUNGA IMPEKE
Taiyuan Simis Investment Casting Co., Ltd.Taiyuan Simis Investment Casting Co ni uruganda rukora ibikoresho byo gukata ibintu mu majyaruguru y'Ubushinwa, rwibanda ku guha abakiriya ibisubizo bihuriweho bya aluminiyumu alloy die casting na zinc alloy die casting kuva mu iterambere ry'ibimera kugeza ku musaruro mwinshi. Dufite icyemezo cya ISO 9001 na CE, dukorera abakiriya b'ibigo birenga 300 ku isi yose.
Die Casting, uburyo bugezweho bwo gukora icyuma, bushyira icyuma gishongeshejwe mu bikoresho bikozwe neza ku buryo budasanzwe n'imbaraga zidasanzwe n'umuvuduko. Ubu buryo burangwa n'igitutu cyabwo gikomeye cya 200-400MPa n'umuvuduko wo gutera wa 16-80 m/s, butuma kuzuza neza ibikoresho bikozwe mu buryo busanzwe no gukomera mu gihe cy'amasegonda 0.01-0.2. By'umwihariko, buhindura cyane cyane ibikoresho bikozwe mu buryo bwa aluminiyumu, zinc, na manyeziyumu, butanga ubuziranenge butangaje bwa ± 0.02mm na Ra0.8-6.3μm, mu gihe bugabanya ibisabwa nyuma yo gutunganya ibikoresho ku kigero cya 60% ugereranije n'uburyo busanzwe bwo gushushanya ibikoresho.
20+
ubunararibonye mu gusiganwa hakoreshejwe icyuma
500.000
Ibiceubushobozi bwa buri kwezi
3-5
Iminsigutanga icyitegererezo byihuse
Amasaha 8
Shaka ibiciro n'uburyo bwo kubigeraho
Ibisabwa n'abakiriya
Icyemezo cy'igishushanyo cya 3D
Guteza imbere imyumbati
(Iminsi 7-15)
Ikizamini cy'icyitegererezo
Gukora itsinda
Gutanga abakiriya
Uburyo bwo gutwika icyuma gishyushye (buzwi nka gooseneck casting) bwibanda ku gukora ibice bito kugeza ku biciriritse binyuze muri sisitemu y’itanura ihuriweho. Ubu buryo bufite uburyo bwo guteramo icyuma gishongeshejwe aho icyuma gishyushye gikomeza gushyuha mu cyumba cy’itanura. Imashini ikoresha hydraulic plunger itwara icyuma cyashongeshejwe mu muyoboro wa gooseneck ikakijyana mu bimera bigezweho.
Ubu buryo butanga igihe cyihuse cyo kuzenguruka bitewe n’uko icyuma gihora kiboneka mu kigega gishyushya. Ikoreshwa ryabwo rigarukira ku byuma bifite ubushyuhe buke bwo gushonga, harimo aloyi za zinc, magnesium composites, n’ibikoresho byihariye bishingiye ku muringa, bigatuma habaho imiterere myiza mu gihe cyo gushushanya.
Ubu buryo butanga igihe cyihuse cyo kuzenguruka bitewe n’uko icyuma gihora kiboneka mu kigega gishyushya. Ikoreshwa ryabwo rigarukira ku byuma bifite ubushyuhe buke bwo gushonga, harimo aloyi za zinc, magnesium composites, n’ibikoresho byihariye bishingiye ku muringa, bigatuma habaho imiterere myiza mu gihe cyo gushushanya.
Uburyo bwo gucukura icyuma gikonje, bufite imiterere yabwo itandukanye yo gucukura, butanga inyungu zikomeye mu gukora ibikoresho binini n'ibice by'icyuma bikomeye. Ubu buryo bushyira amazi y'icyuma ashongeshejwe neza mu cyumba cyo gucukura ku bushyuhe bw'icyumba (15-25℃) binyuze mu gusuka intoki, hanyuma umuti w'icyuma ugashyirwa mu mwobo w'ibumba ku muvuduko mwinshi hakoreshejwe uburyo bwo gucukura bukoresha umuvuduko mwinshi. Uburyo bwo gucukura bukozwe mu cyuma cyihariye burinda gukomera vuba k'umuti w'icyuma.
Kubera uburyo bwinshi bwo guhuza ibikoresho, iri koranabuhanga rijyanye n'ibyuma nka aluminiyumu, umuringa n'icyuma gishongeshejwe, rituma ibice by'inyubako bihinduka neza mu buryo bunoze, ariko rikongera uburyo bwo gukora ibintu mu buryo buhamye binyuze mu gukingira icyuma gishyushye ku bushyuhe buhoraho. Ariko, ni ngombwa kumenya ko ukwezi kwacyo gukora ari kureho 30-40% ugereranyije n'uko bigenda mu cyumba gishyushye, imihindagurikire y'imikorere iterwa no gusuka intoki hamwe n'ikoreshwa ry'ingufu nyinshi bitewe n'uburyo bwo gukora bukorwa mu buryo butunguranye ni zo mbogamizi zikomeye z'iri koranabuhanga mu ikoreshwa ryaryo mu buryo bw'ibanze.
Kubera uburyo bwinshi bwo guhuza ibikoresho, iri koranabuhanga rijyanye n'ibyuma nka aluminiyumu, umuringa n'icyuma gishongeshejwe, rituma ibice by'inyubako bihinduka neza mu buryo bunoze, ariko rikongera uburyo bwo gukora ibintu mu buryo buhamye binyuze mu gukingira icyuma gishyushye ku bushyuhe buhoraho. Ariko, ni ngombwa kumenya ko ukwezi kwacyo gukora ari kureho 30-40% ugereranyije n'uko bigenda mu cyumba gishyushye, imihindagurikire y'imikorere iterwa no gusuka intoki hamwe n'ikoreshwa ry'ingufu nyinshi bitewe n'uburyo bwo gukora bukorwa mu buryo butunguranye ni zo mbogamizi zikomeye z'iri koranabuhanga mu ikoreshwa ryaryo mu buryo bw'ibanze.
Imashini ikora imashini ikoresha icyuma gicana ikoresheje icyuma gifata icyuma ishobora gutunganya ibyuma bitandukanye (nk'ibice bya zinc, aluminiyumu, umuringa, nibindi), ubusanzwe ikoreshwa mu gukora imiterere yihariye cyangwa ibice bifite imiterere ihanitse. Sisitemu yayo yo guteramo ikoresheje icyuma igena imiterere igororotse kandi igabanya imiterere y'icyuma, bigatuma iba nziza ku bice bisaba ubuhanga buhanitse cyangwa inkuta nto.
Imiterere y'ibimera ifashishwa n'imbaraga rukuruzi yongera umusaruro mu buryo bwiza, ikagabanya imyanda y'ibikoresho, cyane cyane ikoreshwa mu gukora ibikoresho by'imodoka, amashanyarazi ahuza, n'ibikoresho by'inganda bifite ubushobozi bwo kwihanganira ibintu bikomeye. Uburyo bwo kugenzura ubushyuhe buhanitse n'uburyo bwo gusohora amazi bwikora burushaho kunoza igihe cy'izunguruka, bigatuma habaho kongera gusubirwamo mu byiciro by'ibicuruzwa byinshi.
Gucana icyuma gishyushye cyane ni inzira aho icyuma gishyushye cyane (kugeza kuri 150MPa) gikoreshwa n'imashini icukura icyuma, bityo icyuma cyuzuza umwobo w'ibumba ku muvuduko mwinshi kandi kigakomera iyo gishyushye cyane.
Ishingiro ry'igikorwa ni "umuvuduko mwinshi n'umuvuduko mwinshi", bikwiriye gukorwamo urukuta ruto, ibice bigoye (nk'igisenge cya moteri y'imodoka, ibice by'ikoranabuhanga).
Ibikoresho bikoreshwa: ikoreshwa cyane cyane mu byuma bidakoresha feri (nk'icyuma cya aluminiyumu, aloyi ya zinc, aloyi ya manyeziyumu), cyane cyane ikoreshwa mu byuma bifite aho bibongerera ubushyuhe.
Ibyiza n'ibibi
* Ibyiza: gukora neza cyane, gutunganya neza ubuso, no gukora neza mu buryo bwo hejuru.
* Ingaruka mbi: ihenda cyane, ikora imyenge yoroshye no gushonga, gusukamo ntibishobora kuba uburyo bwo kuvura ubushyuhe.
Ishingiro ry'igikorwa ni "umuvuduko mwinshi n'umuvuduko mwinshi", bikwiriye gukorwamo urukuta ruto, ibice bigoye (nk'igisenge cya moteri y'imodoka, ibice by'ikoranabuhanga).
Ibikoresho bikoreshwa: ikoreshwa cyane cyane mu byuma bidakoresha feri (nk'icyuma cya aluminiyumu, aloyi ya zinc, aloyi ya manyeziyumu), cyane cyane ikoreshwa mu byuma bifite aho bibongerera ubushyuhe.
Ibyiza n'ibibi
* Ibyiza: gukora neza cyane, gutunganya neza ubuso, no gukora neza mu buryo bwo hejuru.
* Ingaruka mbi: ihenda cyane, ikora imyenge yoroshye no gushonga, gusukamo ntibishobora kuba uburyo bwo kuvura ubushyuhe.
Gukoresha umuvuduko muke bikoresha umwuka ufunze (ubusanzwe umuvuduko ni 20 ~ 100kPa) kugira ngo ukandagire amazi y'icyuma kuva hasi kugera hejuru mu ibumba, kandi akomere munsi y'umuvuduko. Umuvuduko wo kuzuza ni muto, ariko amazi y'icyuma atembera neza, akwiriye ibice binini by'urukuta (nk'umutwe wa silinda).
Ibikoresho bikoreshwa: Aloyi ya aluminiyumu ni yo nyamukuru, ariko ishobora no gukoreshwa mu gukora aloyi ya manyeziyumu, aloyi y'umuringa n'ibindi byuma bitari feri.
Ibyiza n'ibibi byabyo
Ibyiza: ubucucike bwinshi bw'icyuma gicanwa, imyenge mike, ishobora kuvurwa n'ubushyuhe, ikoreshwa cyane mu bikoresho (agakoresho gato gatanga umurindi).
Ingaruka mbi: ishoramari rinini ry'ibikoresho, umusaruro mwiza uri hasi ugereranije n'ikoreshwa ry'umuvuduko mwinshi.
Ibikoresho bikoreshwa: Aloyi ya aluminiyumu ni yo nyamukuru, ariko ishobora no gukoreshwa mu gukora aloyi ya manyeziyumu, aloyi y'umuringa n'ibindi byuma bitari feri.
Ibyiza n'ibibi byabyo
Ibyiza: ubucucike bwinshi bw'icyuma gicanwa, imyenge mike, ishobora kuvurwa n'ubushyuhe, ikoreshwa cyane mu bikoresho (agakoresho gato gatanga umurindi).
Ingaruka mbi: ishoramari rinini ry'ibikoresho, umusaruro mwiza uri hasi ugereranije n'ikoreshwa ry'umuvuduko mwinshi.
Amazi y'icyuma ashingiye ku mbaraga z'isi kugira ngo yuzuze mu buryo busanzwe umwobo w'icyuma, nta gitutu cyo hanze, inzira ni yoroshye kandi igihe cy'ibumba ni kirekire.
Hari imiterere ibiri:
Gutera imbaraga z'umucanga: hakoreshejwe ifu y'umucanga, ikwiriye gukorwamo igice kimwe cyangwa igice gito, ubuso bw'ibumba buba bugoye.
Gukoresha imbaraga za rukuruzi mu byuma: hakoreshejwe ibumba ry'icyuma kidashyuha, ibyuma bicukurwamo birakomeye kandi ntibihinduka mu buryo bukabije, bikwiriye ibice binini n'ibinini by'urukuta (nk'aho imashini ishingiye)
Ibikoresho bikoreshwa: Aloyi ya aluminiyumu, aloyi y'umuringa, icyuma gishongeshejwe n'ibindi byuma by'umukara n'ibidakoresha feri birakoreshwa.
Ibyiza n'ibibi byabyo
* Ibyiza: ikiguzi gito cy'ibihumyo, bishobora gutanga ibice binini by'inkuta, imyenge mike y'imbere n'uburebure bwinshi bw'ibicumba.
* Ingaruka mbi: ubuso budakora neza, umusaruro muke, ntibikwiriye ibice bito byo ku rukuta.
Hari imiterere ibiri:
Gutera imbaraga z'umucanga: hakoreshejwe ifu y'umucanga, ikwiriye gukorwamo igice kimwe cyangwa igice gito, ubuso bw'ibumba buba bugoye.
Gukoresha imbaraga za rukuruzi mu byuma: hakoreshejwe ibumba ry'icyuma kidashyuha, ibyuma bicukurwamo birakomeye kandi ntibihinduka mu buryo bukabije, bikwiriye ibice binini n'ibinini by'urukuta (nk'aho imashini ishingiye)
Ibikoresho bikoreshwa: Aloyi ya aluminiyumu, aloyi y'umuringa, icyuma gishongeshejwe n'ibindi byuma by'umukara n'ibidakoresha feri birakoreshwa.
Ibyiza n'ibibi byabyo
* Ibyiza: ikiguzi gito cy'ibihumyo, bishobora gutanga ibice binini by'inkuta, imyenge mike y'imbere n'uburebure bwinshi bw'ibicumba.
* Ingaruka mbi: ubuso budakora neza, umusaruro muke, ntibikwiriye ibice bito byo ku rukuta.
Yakozwe mu byuma bya aluminiyumu nka ADC12/A380 hakoreshejwe icyuma gikonjesha, ikaba ari nziza ku bikoresho by'imodoka (udukingirizo twa moteri, udukingirizo tw'amashanyarazi) n'ibikoresho by'ikoranabuhanga (udukingirizo tw'ubushyuhe).
Iyi gahunda igamije kurwanya ingese hamwe n’irangira ry’ubuso (Ra 1.6-3.2μm) n’ubuziranenge bw’ibipimo (IT11-13).
Ibiranga birimo uburyo bwo gushyushya T5/T6, gukoresha imashini ikoresha umwuka ushyushye (Yubahiriza ISO 9001/IATF 16949 binyuze mu igenzura rya X-ray na CMM, igera kuri 85% by'ikoreshwa ry'ibikoresho binyuze mu kongera gukoresha ibikoresho.
Iyi gahunda igamije kurwanya ingese hamwe n’irangira ry’ubuso (Ra 1.6-3.2μm) n’ubuziranenge bw’ibipimo (IT11-13).
Ibiranga birimo uburyo bwo gushyushya T5/T6, gukoresha imashini ikoresha umwuka ushyushye (Yubahiriza ISO 9001/IATF 16949 binyuze mu igenzura rya X-ray na CMM, igera kuri 85% by'ikoreshwa ry'ibikoresho binyuze mu kongera gukoresha ibikoresho.
Ubucukuzi bw'amabuye y'agaciro bukoresha cyane cyane inzira y'icyumba gishyushye, bukinjiza uburyo bwo guteramo ibintu mu buryo butaziguye muri zinc ishongeshejwe. Imashini zikoreshwa cyane nka Zamak series—harimo Zamak 3 na Zamak 5—zivanga zinc na aluminiyumu, manyeziyumu, na umuringa. Izi alloys zifite ubushobozi bwo kugenda neza cyane, bigatuma habaho imiterere ihambaye n'inkuta nto cyane (zito cyane nka ~ 0.5 mm). Zamak 5, irangwa n'ubwinshi bwayo bwa aluminiyumu, itanga imbaraga zidasanzwe za mekanike mugihe ikomeza ubushobozi bwo gushushanya neza.
Ibyiza: Gutunganya neza cyane no gutunganya neza bigabanya imashini zikoreshwa mu buryo bwa kabiri; bihendutse bitewe n'ingufu nke zikoreshwa n'umusaruro wihuta; biramba kandi bifite imiterere ikomeye ya mashini kandi bihamye mu buryo bungana; ibikoresho bishobora kongera gukoreshwa bishyigikira uburambe; bishobora gukoreshwa mu gusiga irangi, gusiga amarangi, cyangwa gusiga irangi rirwanya ingese.
Ingaruka mbi: Iremereye kurusha aluminiyumu/magnesium bitewe n'ubucucike bwa zinc; ikunze kwangirika nta mavuta akingira; ibiciro byo gukoresha ibikoresho bya mbere bituma uduce duto tudahenze.
Ibyiza: Gutunganya neza cyane no gutunganya neza bigabanya imashini zikoreshwa mu buryo bwa kabiri; bihendutse bitewe n'ingufu nke zikoreshwa n'umusaruro wihuta; biramba kandi bifite imiterere ikomeye ya mashini kandi bihamye mu buryo bungana; ibikoresho bishobora kongera gukoreshwa bishyigikira uburambe; bishobora gukoreshwa mu gusiga irangi, gusiga amarangi, cyangwa gusiga irangi rirwanya ingese.
Ingaruka mbi: Iremereye kurusha aluminiyumu/magnesium bitewe n'ubucucike bwa zinc; ikunze kwangirika nta mavuta akingira; ibiciro byo gukoresha ibikoresho bya mbere bituma uduce duto tudahenze.
Gucukura umuringa bitera umuringa ushongeshejwe (urugero: umuringa, umuringa) mu byuma bishongeshejwe iyo bishyushye cyane. Bitewe n'aho umuringa ushongeshejwe cyane (~ 1085°C), inzira y'icyumba gikonje ikoreshwa, aho icyuma gishyirwa mu cyumba cyihariye, bigatuma kigenda buhoro kandi gikoresha ingufu nyinshi kurusha gucukura umuringa ushongeshejwe. Umuringa w'umwimerere ntukunze gucukurwa bitewe n'uburyo ukorwa n'ibibazo, mu gihe umuringa n'umuringa byongera ubushobozi bwo gucukura, gukomera, no kudakora neza.
Ibyiza: birimo ubushyuhe n'amashanyarazi bidasanzwe, kurwanya ingese (cyane cyane mu mazi), ubushobozi bwo kurwanya mikorobe, no gushariza ubwiza hamwe n'ibishushanyo mbonera bisa n'izahabu.
Ingaruka mbi: ibiciro by'ingufu byinshi, kwangirika kw'ibikoresho byihuse bitewe n'ubushyuhe/umuvuduko, amazi make (asaba inkuta nini), n'ibiciro by'ibikoresho byinshi ugereranije na zinc cyangwa aluminiyumu imbogamizi. Gucana zinc bitanga ibiciro bike, byoroshye gutunganya, kandi birushaho koroha mu miterere bitewe n'amazi meza.
Ibyiza: birimo ubushyuhe n'amashanyarazi bidasanzwe, kurwanya ingese (cyane cyane mu mazi), ubushobozi bwo kurwanya mikorobe, no gushariza ubwiza hamwe n'ibishushanyo mbonera bisa n'izahabu.
Ingaruka mbi: ibiciro by'ingufu byinshi, kwangirika kw'ibikoresho byihuse bitewe n'ubushyuhe/umuvuduko, amazi make (asaba inkuta nini), n'ibiciro by'ibikoresho byinshi ugereranije na zinc cyangwa aluminiyumu imbogamizi. Gucana zinc bitanga ibiciro bike, byoroshye gutunganya, kandi birushaho koroha mu miterere bitewe n'amazi meza.
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IKI USHAKA KUMENYAIbibazo Bikunze Kubazwa
Twakoze isesengura rusange ry'ibibazo byawe
Kugira ngo ubone ibisobanuro birambuye ku bijyanye n'uburyo bwo gukata icyuma cyangwa ibisubizo byihariye, nyamuneka hamagara ishami ryacu rya Specialty Alloy Die Casting. Itsinda ryacu rya tekiniki rishobora gutanga ubufasha mu bya tekiniki muri gahunda yose kuva ku ikorwa ry'ibihumyo kugeza nyuma yo kubitunganya.
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Ni gute wakemura ikibazo cy'udusimba two gucukura mu buryo bwa "die casting"?
Dushobora kugabanya porosity kugeza munsi ya 0.1% binyuze mu ikoranabuhanga rya vacuum die casting, kandi tukamenya neza ko ari nziza hakoreshejwe isuzuma rya X-ray ritangiza ibidukikije.
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Ese amabwiriza mato yemera?
Shyigikira amabwiriza yo gukora igerageza 1-5000, tanga raporo ya DFM kugira ngo wongere imiterere y'igishushanyo mbonera.
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Ni gute wakwishyura igihe cyo gutinda gutanga ibicuruzwa?
Amasezerano agena ingingo y'indishyi yatinze, kandi igipimo cyo gutanga commande gisanzwe ni 99.6%.
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Ese iyi serivisi itanga serivisi yo kuvura nyuma yo gusukura?
Ishyigikira guturika umucanga (urwego rwa Sa2.5), okiside ya anodike (ubugari bwa coating 10-25μm), okiside itwara amazi (isuzuma ry’umunyu mu gihe cy’amasaha 96), n’izindi nzira 12 zo gutunganya ubuso kugira ngo zuzuze ibisabwa mu kurinda IP68.