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Round Thermal analysis sampling cup for measuring C SI CE
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Round Thermal analysis sampling cup for measuring C SI CE

● The Round sampling cups are used matching with the carbon and sulphur analyzer to quickly analyze carbon content, silicon content and carbon equivalent in molten iron.The carbon cup is made of resin coated sand, straight quartz tube, T1 and T2 thermocouple wires and Sealing cement and other components. When the molten iron is poured into the sample cup, the molten iron gradually solidifies with time. The thermal analysis measures and calculates the CEL, C, Si and other components according to the temperature platform of the cooling curve.

    Principle of measurement

    Collection of temperature curves is conducted by microprocessor. Contents of carbon and silicon, and quality of molten iron can be calculated by crystallization process of molten iron.

    Cup-CE without tellurium; is used for "Carbon Equivalent" determination of cast iron.

    Cup-C with tellurium reliable data for thermal analysis to read CE, C & Si of cast iron.

    Cup-HC is specially used for determination of high carbon equivalent of cast iron / S.G. Iron. 

    Product Parameters

    Product Name:

    Thermal analysis sampling cup

    Temperature Range:

    1250℃~1370℃

    Carbon Equivalent:

    3.2%~4.8%±0.05%

    Carbon Content:

    2.8%~4.2%±0.05%

    Silicon Content:

    0.9%~3.0%±0.1%

    Type:

    Round And Square Type

    Measurement function:

    thermal analysis towards cast iron

    Measuring time:

    240 seconds at most

    Determination of thermal stability of sample cup And Instrument Adjustment

    One: option of instrument and electric furnace

    Be sure to select the specific carbon silicon analyzer and hot metal within the specified test furnace. the replacement of components when the next test furnace hot metal will be change.

    Two: data testing methods

    Example: Thermal analysis of the test sample cup should be 3 to 5 consecutive (arrange it according the time), e.g. the test result of Si% is 1.80%, 1.82%, 1.86%, 1.88%, 1.90%. Testing is completed record data.

    Three: analysis

    Stability. According above testing result, the highest one is 1.80%, lowest one is 1.70%, fluctuation gap is 0.1, average value is 1.75% (±0.05).

    Instrument adjustment.

    If the chemical analysis of Si% molten iron content was 1.85% when the original apparatus should be set based on the si values of 0.1 and then raised to complete the adjustment (if the former setting of Si is -0,2, should change at -0.1). when test again, the content of Si% will become 1.85%, the adjustment is over, can work now.

    Four: attention

    1. the hot metal temperature in the sample cup should not exceed 1350 ℃.

    2. Optimum temperature of ductile iron is 1200 ℃ ~ 1250 ℃.

    3. Optimum temperature of Gray Iron 250, 300 is 1250 ℃ ~ 1350 ℃.

    4. The abnormal situation like low carbon high silicon hot metal composition will cause instruments to measure the normal C% and Si% no data.

    By Simis For more information, please contact us!

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