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Diesel Particulate Filter (DPF)

Honeycomb ceramic filter

Diesel Particulate Filter (DPF)

Diesel Particulate Filter (DPF) is an essential component in modern diesel engines, designed to capture and remove particulate matter (PM), particularly soot, from the engine's exhaust gases. The primary purpose of a DPF is to reduce the emission of fine particles (PM2.5) that are harmful to both human health and the environment. As environmental regulations become more stringent, the role of the DPF has become increasingly vital in meeting these standards. The DPF is commonly used in passenger vehicles, commercial trucks, buses, industrial machinery, and off-road vehicles.

    Product Features

    ● Minimal thermal expansion

    ● Large specific surface area for filtration

    ● Reduced pressure loss

    ● Exceptional long-term durability

    ● Superior soot removal efficiency: over 95%

    ● Outstanding resistance to thermal shock

    ● High effectiveness in trapping particulates, suitable for various regeneration processes

    Product Parameters

    1. Cordierite diesel particulate filter:

    Property Technical Index
    100/17 200/12
    Properties Cell density 100CPSI 200CPSI
    15.5 CPSCM 31 CPSCM
    Wall thickness 0.017 Inch 0.012 Inch
    0.432 mm 0.305 mm
    Open frontal area 34.5% 34.5%
    Geometric surface area 33.3 Inch²/L 47 Inch²/L
    1.31m²/L 1.85m²/L
    Hydraulic diameter 0.083 Inch 0.059 Inch
    2.11mm 1.49 mm
    Modulus of rupture 350 CPSI/CPSCM 300 CPSI/CPSCM
    Apparent porosity >=50% >=50%
    Coefficient of thermal expansion (20-800ºC) <=1.2×10-6 /ºC <=1.2×10-6 /ºC
    Compression strength in normal temperature >=10Mpa >=10Mpa
    Mean pore size 13 Micron 13 Micron
    Melting temperature >=1400ºC >=1400ºC
    Soot-filtration efficiency >=95% >=95%
    Chemical Composition SiO2 50.9±1%
    Al2O3 35.2±1%
    MgO 13.9±1%

    Regular sizes:

    Size CPSI Volume(L)
    φ118*152.4 100/200 1.67
    φ118*254 100/200 2.78
    φ127*152.4 100/200 1.93
    φ127*180 100/200 2.3
    φ127*254 100/200 3.22
    φ144*152.4 100/200 2.49
    φ144*203 100/200 3.31
    φ144*254 100/200 4.44
    φ144*305 100/200 4.97
    φ190*152.4 100/200 4.32
    φ190*203 100/200 5.76
    φ190*305 100/200 8.65
    φ240*240 100/200 10.9
    φ240*305 100/200 13.8
    φ250*305 100/200 14.97
    φ267*254 100/200 14.22
    φ267*267 100/200 14.95
    φ267*305 100/200 17.07
    φ286*305 100/200 19.6
    φ286*355 100/200 22.8
    φ305*305 100/200 22.28
    φ330*381 100/200 32.59

    2. Silicon carbide diesel particulate filters:

    Item Units Technical Index
    Sic content % >90
    Cell density CPSI 200,300
    Wall thickness mm 0.35-0.41
    Cell length mm 1.2-1.45
    Apparent porosity % 42-60
    Median pore size m 12-20
    Transverse compression strength Mpa >2.3
    Vertical compression strength Mpa 10-18
    Coefficient of thermal expansion (40-800ºC) 10-6 /ºC 4.3-4.4
    Thermal Conductivity (500ºC) W/mK 14-22
    Capture rate % >95
    Bulk density Kg/L 0.8
    Filter area m²/L 0.75
    Softening temperature ºC 1400

    Regular Sizes:

    Cell density  200CPSI  300CPSI
    Shape Size(mm) Size(inch) Volume (L)
    Round Φ144*152.4 Dia.5.66*6 2.48
    Φ144*203 Dia.5.66*8 3.30
    Φ144*254 Dia.5.66*10 4.14
    Φ144*305 Dia.5.66*12 4.96
    Φ170*254 Dia.6.69*10 5.76
    Φ190*152.4 Dia.7.5*6 4.32
    Φ190*203 Dia.7.5*8 5.75
    Φ190*254 Dia.7.5*10 7.20
    Φ228*152.4 Dia.9*6 6.22
    Φ228*254 Dia.9*10 10.37
    Φ228*305 Dia.9*12 12.45
    Φ240*240 Dia.9.5*9.5 10.85
    Φ240*254 Dia.9.5*10 11.48
    Φ240*305 Dia.9.5*12 13.79
    Φ267*305 Dia.10.5*12 17.07
    Φ286*152.4 Dia.11.26*6 9.79
    Φ286*305 Dia.11.26*12 19.58
    Oval 191.8*95.8*152.4 7.55*3.77*6 2.24
    Race track 145*118.4*152.4 5.7*4.66*6 2.15
    We can be customized according to customer requirements

    DPF Installation

    A Diesel Particulate Filter (DPF) is placed between the engine and the muffler to eliminate suspended particulate matter (SPM) from the exhaust of diesel engines.

    The operation of the particulate filter involves alternately sealing the ends of the honeycomb's porous structure, allowing the ceramic walls to effectively trap and remove particulate matter (PM).

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    Product and workshop pictures

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    23tpg
    34nde
    444821
    5551q8
    215ra

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